Calibrating a Boom Sprayer: Ounces to Gallons Method

Calibrating a Boom Sprayer: Ounces to Gallons Method

ENTFACT-804: Calibrating a Boom Sprayer: Ounces to Gallons Method 

by Ric Bessin and tad campbell, extension entomologist and Extension Specialist
University of Kentucky College of Agriculture
  • Fill the clean sprayer 1/2 full of water and find a location with terrain like what you will be spraying.
  • Determine the spacing between nozzles in inches along the boom. 

    This picture illustrates taking a measurement on the boom between nozzles.

  • Using the nozzle spacing, select the travel distance from Table 1 (on reverse side) needed to cover 1/128th acre by a single nozzle. I would add this in or move the table to the front
  • Measure and mark the course length.
  • Determintractor speede the tractor speed to be used during spraying (RPM & gear). Remember, the RPM must remain the same as when you will be spraying. This may take some trial and error. 

    This picture illustrates the importance of setting the RPMs and gear ratio during the course equal to making the spray application.

  • Drive the course, using the predetermined gear/RPM. Record the amount of time (seconds) it takes to cover the distance. Use a rolling start to be sure the tractor is at operating speed for the entire course. Drive the course and record the time at least twice and determine the average time.

    This illustration depicts driving the specified course and recording the time it takes to complete.

  • With the tractor in park and the engine/PTO at the predetermined RPM, engage the sprayer and catch/collect the water individually from each nozzle for the number of seconds it took to travel the course. Catch the spray in measuring pitcher. 

    This illustration shows collection from each nozzle into a measuring container for the average time it took to complete the course

  • Calculate the average nozzle output. Clean or replace any nozzles that are more than 10% above or below the average output.  If any nozzles were cleaned or replaced, repeat the nozzle catch test for all nozzles until they are all within 10% of the average output.
  • The average output per nozzle measured in ounces equals the gallons per acre for the boom sprayer.

    Average ounces collected per nozzle =  Gallons per acre (GPA)

Table 1. Set course length based on nozzle spacing to equal 1/128th acre (340 sq ft).

  Nozzle Spacing (in) Course Length (ft)
Value 12 340
16 256
18 227
20 204
24 170
30 136
36 113
40 102

Of course, ALWAYS READ AND FOLLOW LABEL DIRECTIONS FOR SAFE USE OF ANY PESTICIDE! 

Issued 4/2025

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Contact Information

S-225 Ag Science Center Lexington, KY 40546-0091

(859) 257-7450

entchair@uky.edu